SMC ZFC‑EL‑4 Spare Vacuum Filter Cartridge RoHS Compliant Sintered Resin Media Designed For Continuous Operation ZFC7 Series Pneumatic Negative Pressure Filter Assembly

Product Description:

These replacement filter elements are specifically designed for the ZFC series in-line air suction filters. Their primary function is to safeguard vacuum circuits from dust and particles that could potentially disrupt the operation of pneumatic systems. By offering the elements as spare cartridges, users can retain the filter housing, one-touch fittings, and mounting bracket, only replacing the contaminated media. This approach not only lowers maintenance costs but also reduces waste compared to swapping out the entire filter assembly.

The range includes four distinct element part numbers that correspond to the full array of ZFC body sizes. For instance, the ZFC-EL-1 is compatible with the ZFC1 body (φ5 × φ3 × L11 mm), while the ZFC-EL-2 fits the ZFC3 body (φ6 × φ4 × L25 mm). Similarly, ZFC-EL-3 is designed for the ZFC5 body (φ12 × φ8 × L20 mm), and ZFC-EL-4 matches the ZFC7 body (φ16 × φ12 × L25 mm). Customers may choose between elements with 5 µm or 10 µm filtration capabilities. Notably, the 10 µm variant achieves a 95% collection efficiency and has a recommended element replacement differential pressure of 0.1 MPa under a 20 kPa vacuum. Typically, these cartridges are supplied in sets of 10 for convenient workshop inventory.

The element materials vary between PVF (polyvinyl fluoride) and sintered resin, depending on the specific part number and filtration grade. Both materials ensure chemical compatibility with compressed air and nitrogen applications. Replacement of the elements is straightforward and tool-free: simply disengage the lock mechanism, rotate the cover about 90° counterclockwise, remove the used element, and install the new cartridge before securing the cover again. Additionally, there is a blue element option (X03) available, which facilitates easier detection of captured white foreign particles during inspection.

Features:

The ZFC filter series is available in four distinct part numbers, each corresponding to different body sizes. These include the ZFC-EL-1 (ZFC1), ZFC-EL-2 (ZFC3), ZFC-EL-3 (ZFC5), and ZFC-EL-4 (ZFC7). This range ensures compatibility with a variety of system requirements.

Filtration options come in either 5 µm or 10 µm ratings, with the 10 µm version being the standard. The standard 10 µm filter provides an impressive 95% collection efficiency, making it suitable for many industrial applications.

Users can choose between PVF (polyvinyl fluoride) or sintered resin media. Both materials offer excellent chemical compatibility with compressed air and nitrogen, ensuring durability and reliability across different environments.

The design emphasizes ease of maintenance through a tool-free replacement mechanism. Featuring a locking system and a 90° cover rotation, the filter cartridge can be replaced without the need to disconnect any tubing, thus saving time and effort during service.

Cost-efficiency is achieved by retaining the existing filter housing and fittings during element replacement. Only the contaminated element is replaced, which not only reduces maintenance expense but also minimizes operational waste.

An optional blue element (designated as X03) is available, which colors the filter media. This feature helps make white foreign particles visible during inspection, facilitating easier identification of contaminants.

For convenient maintenance scheduling, these filter elements are typically supplied in sets of ten. This bulk supply approach ensures workshops are well-stocked for routine filter changes.

The filter elements are compatible with both positive pressure and vacuum circuits. The parent ZFC filter is engineered to operate effectively within a pressure range from −100 kPa up to 1.0 MPa, making it versatile for various system demands.

To support preventive maintenance, the elements feature a clear replacement differential pressure indication at 0.1 MPa. This indicator assists in timely filter changes before performance degradation occurs.

Additionally, the lightweight design of the cartridges reduces handling effort and saves storage space compared to entire filter units. This ergonomic approach improves overall efficiency in handling and inventory management.

Technical Parameters:

This suction cup complete features high-quality materials and excellent filtration performance. The suction cup complete is designed for easy tool-free replacement, ensuring minimal downtime. Choose this suction cup complete for reliable and efficient operation in your vacuum systems.

Applications:

Scheduled maintenance of vacuum filters typically involves replacing only the filter element, while keeping the existing ZFC housing, bracket, and one-touch fittings intact. This approach ensures efficient upkeep without the need for complete system replacements.

In pick-and-place vacuum circuits, protecting critical components such as ejectors and vacuum pumps from dust ingress is essential. This is particularly important in robotic handling lines where consistent performance and reliability are required.

The semiconductor and electronics manufacturing industries rely heavily on element replacement within vacuum suction lines. This process is crucial for handling delicate chips, lenses, and other precision components safely and effectively.

Automotive assembly processes involve vacuum adsorption circuits that facilitate the transfer of body panels and various components. Maintaining these vacuum systems ensures smooth and precise assembly operations.

In the food and medical equipment sectors, vacuum filtration maintenance plays a vital role in packaging, processing, and device assembly. Regular upkeep of these filtration systems helps maintain hygiene and operational efficiency.

For printing and paper handling applications, vacuum hold-down and transfer circuits require frequent element renewal to sustain optimal performance and prevent downtime during production.

Workshops benefit from stocking 10-piece element sets designed for multi-station vacuum systems. These sets support planned shutdown maintenance, allowing for timely and organized replacements.

Customization:

SMC offers customized Product Customization Services for the Vacuum Suction Cup model ZFC050, designed to meet your specific needs. Manufactured in China, this replacement filter element/cartridge is made from high-quality PVF (polyvinyl fluoride) and sintered resin materials, ensuring durability and reliable performance within an operating temperature range of 0 to 60°C (no freezing).

Our Vacuum Accessories customization includes tool-free replacement methods featuring a lock release and 90° cover rotation for easy maintenance and installation. Each packaging set contains 10 spare elements, providing convenience and cost-effectiveness for your operations.

Trust SMC’s Vacuum Accessories expertise to deliver tailored solutions that enhance the efficiency and longevity of your vacuum systems with the ZFC050 Vacuum Suction Cup replacement elements.

Packing and Shipping:

Product Packaging and Shipping

Our Vacuum Suction Cup is carefully packaged to ensure it arrives in perfect condition. Each suction cup is individually wrapped in protective plastic to prevent scratches and dust accumulation. The wrapped product is then securely placed in a sturdy cardboard box with cushioning materials to absorb any shocks during transit.

For bulk orders, the suction cups are organized neatly within larger boxes, separated by dividers to avoid any contact or damage between units. All packages are clearly labeled with product information and handling instructions.

We offer multiple shipping options to accommodate your needs, including standard, expedited, and international shipping. Tracking information will be provided once the order is dispatched, allowing you to monitor your shipment until it reaches your doorstep.

Our reliable shipping partners ensure timely delivery, and we take every precaution to handle your order with care throughout the entire shipping process.