Product Description:
The ZFC series consists of compact in-line air suction filters that are specifically designed to safeguard vacuum equipment from dust and other particles that could cause malfunctions in pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup, effectively preventing contaminants from reaching vacuum pumps, ejectors, and valves. This protection helps to extend the lifespan of crucial vacuum components.
One of the standout features of the ZFC series is its ability to handle dual pressure conditions. A single filter unit can efficiently manage vacuum pressures as low as −100 kPa as well as positive pressures up to 1.0 MPa. This unique capability makes the ZFC filters ideal for combined vacuum and blow-off systems without the need for multiple filter units. Additionally, the design includes one-touch fittings that allow for quick and tool-free connection or disconnection of tubes. The cartridge-type filter element is also easily replaceable by simply opening the cover with one hand, even if the filter remains connected to the piping.
The ZFC series supports a range of port sizes from ø2 mm to ø12 mm in metric measurements and from ø1/8″ to ø3/8″ in inch measurements. The recommended flow rates under vacuum conditions range from 2 L/min to 100 L/min (ANR). Filtration options include 5 μm or 10 μm, with the standard filter element achieving an impressive 95% filtration efficiency. The filter housing is made from a transparent clear nylon, allowing users to visually inspect the filter element for any contamination. In some variants, polycarbonate is used as the standard material for the case for enhanced durability.
For applications that require different inlet and outlet tubing sizes, the ZFC series offers differential-diameter configurations identified as X01 and X02. The X01 model features an inlet smaller than the outlet (for example, IN ø4 mm and OUT ø6 mm), whereas the X02 model has an inlet larger than the outlet (such as IN ø8 mm and OUT ø6 mm). This design flexibility enables precise matching of the filter to existing piping setups without needing additional adapters. Furthermore, models with the B suffix include a mounting bracket, providing secure installation options on panels or machines.
Features:
This unit offers dual compatibility with both positive and vacuum pressures, capable of handling vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This versatile range makes it suitable for various applications requiring reliable pressure management.
Equipped with one-touch fittings, this device allows for quick and tool-free tube connections and disconnections, enhancing ease of use and reducing setup time. The cartridge-type element can be replaced effortlessly by simply opening the cover with one touch, eliminating the need for any tools.
A built-in lock mechanism ensures that components remain secure and do not scatter when loosened under positive pressure conditions. Additionally, the transparent case, made from special clear nylon or polycarbonate, provides the convenience of visually inspecting the element for contamination without disassembly.
The filtration elements are available in 5 μm or 10 μm ratings, delivering a standard filtration efficiency of 95%. Constructed from molded resin, the unit is both compact and lightweight, with models in the ZFC050 series weighing between just 4.3 and 4.9 grams.
Models marked with a B-suffix include a mounting bracket for easy installation. There are differential-diameter options (X01/X02) available, allowing the sizes of the IN and OUT tubing to differ, which is useful for matching existing piping systems without the need for additional adapters.
This product supports a broad range of port sizes, accommodating metric tubing from ø2 to ø12 mm as well as inch tubing from ø1/8″ to ø3/8″. Flow rates range from 2 to 100 L/min (ANR), making it suitable for everything from micro to medium vacuum circuits.
Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane. The unit is designed to operate effectively within a temperature range of 0 to 60°C, ensuring no freezing issues during regular use. For safety, it features a proof pressure rating of 1.5 MPa, providing a reliable margin to handle pressure surges.
Technical Parameters:
| Case Material |
Special Clear Nylon |
| Bracket |
Included On B-suffix Models |
| Series |
ZFC |
| Connection Type |
One-touch Fittings |
| Filtration |
5 μm Or 10 μm |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Operating Temperature |
0 To 60°C (no Freezing) |
| Proof Pressure |
1.5 MPa (at 20°C) |
Applications:
Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum circuit. This safeguard effectively protects ejectors and pumps from potential damage caused by contaminants.
In pick-and-place systems, filtration is applied on the robotic hand and the material handling suction lines. This ensures smooth and precise movement while maintaining the integrity of the vacuum system.
The semiconductor and electronics manufacturing industries rely on vacuum circuit protection during chip picking, optical lens handling, and precision assembly processes. This protection helps maintain high productivity and product quality.
Automotive assembly utilizes vacuum adsorption for transferring and retaining body panels and various components. Vacuum filtration ensures that the handling process is efficient and free from contamination.
In food and medical equipment sectors, vacuum filtration is essential during packaging, processing, and medical device assembly. This prevents particles from compromising hygiene and product safety.
Printing machinery benefits from vacuum hold-down and transfer filtration, which supports precise paper handling and reliable operation throughout the printing process.
Automatic transfer equipment incorporates protection mechanisms for vacuum generators and valves within automated production lines. This enhances system durability and reduces maintenance requirements.
For systems featuring differential-diameter piping layouts, X01 and X02 configurations are ideal. They accommodate varying inlet and outlet tube sizes, eliminating the need for adapters and reducing potential leak points.
Customization:
SMC offers customizable Vacuum Suction Cup products under the ZFC series, specifically the model ZFC050-03B, made in China. Our suction cup complete solutions come with options for filtration at 5 μm or 10 μm, ensuring optimal performance for your vacuum applications. For added convenience, bracket support is included on B-suffix models, providing secure installation and stability.
The operating temperature range for the ZFC series Vacuum Accessories spans from 0 to 60°C (no freezing), making them suitable for various industrial environments. Additionally, the connection type features one-touch fittings, allowing for quick and easy setup. Choose SMC's Vacuum Suction Cup products for reliable, efficient, and fully customizable suction cup complete systems tailored to your needs.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Our Vacuum Suction Cups are designed to provide reliable and efficient handling for a wide range of applications. To ensure optimal performance, please follow the guidelines below and contact our technical support team for any assistance.
Installation and Usage:
1. Verify that the suction cup is compatible with the surface material and the environment where it will be used.
2. Clean the surface and the suction cup thoroughly to remove any dust, oil, or debris before use.
3. Ensure that the surface is smooth, non-porous, and free of sharp edges to maximize suction power.
4. Apply even pressure when attaching the suction cup to the surface to create a secure seal.
5. Avoid using suction cups on uneven or porous surfaces as this may reduce holding capacity.
Maintenance:
1. Regularly inspect suction cups for signs of wear, cracks, or damage.
2. Clean suction cups with mild soap and water; avoid using harsh chemicals or solvents.
3. Store suction cups in a cool, dry place away from direct sunlight to prevent material degradation.
4. Replace suction cups immediately if any damage or loss of suction is observed.
Troubleshooting:
If you experience reduced suction or failure to hold, consider the following steps:
- Reclean the surface and suction cup to remove contaminants.
- Check for any surface irregularities or damage that may prevent proper sealing.
- Ensure the suction cup material is suitable for the temperature and chemical exposure of your application.
- Verify that the suction cup size and type match the weight and shape of the object being handled.
Customization and Special Requests:
We offer customization services to tailor vacuum suction cups to your specific requirements, including size, shape, material, and hardness. Please provide detailed specifications for personalized solutions.
Warranty and Support:
Our vacuum suction cups come with a warranty against manufacturing defects. For warranty claims or technical support, please provide the product details and purchase information.
Thank you for choosing our Vacuum Suction Cups. We are committed to supporting your needs and ensuring your satisfaction.
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