SMC ZFC200‑08B Inline Pneumatic Suction Filter One‑Touch Push‑In Connector‑100kPa‑1.0MPa Operating Range Tool‑Free Element Replacement For Robotic Pick‑And‑Place Vacuum Auxiliary Circuit

Product Description:

The ZFC series consists of compact in-line air suction filters specifically engineered to safeguard vacuum equipment from dust, particles, and other contaminants. These unwanted materials can lead to operational issues within pneumatic vacuum circuits. By being installed directly in the suction line between the vacuum generator and the suction cup, the filters effectively prevent debris from entering critical components such as vacuum pumps, ejectors, and valves. This protection helps to prolong the operational lifespan of essential vacuum parts.

One of the standout features of the ZFC series is its dual-pressure capability. A single filter unit can manage both vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This dual functionality makes the filters ideal for systems that combine vacuum and blow-off operations, eliminating the need for separate filter units. Additionally, the one-touch fittings allow for quick and tool-free connection or disconnection of tubes, while the cartridge-type filter element can be easily replaced by simply opening the cover with one touch, even when the filter remains connected to the piping.

The ZFC series accommodates a range of port sizes, from ø4 mm to ø12 mm in metric measurements, and from ø5/32″ to ø3/8″ in inch measurements. Its recommended flow rates vary between 10 L/min and 100 L/min (ANR) under vacuum conditions. Filtration options include 5 μm and 10 μm elements, with the standard 10 μm version providing approximately 95% filtration efficiency. The transparent casing is manufactured from special clear nylon, with polycarbonate available as a standard material on some variants. This design allows users to visually monitor the filter element for contamination. Moreover, models with the B suffix come equipped with a mounting bracket for secure installation on panels or machinery.

Features:

This product is designed to be compatible with both dual positive and vacuum pressures, effectively handling vacuum levels down to −100 kPa and positive pressures up to 1.0 MPa within a single unit.

Equipped with one-touch fittings, it allows for quick and tool-free tube connection and disconnection, simplifying installation and maintenance processes.

The cartridge-type element enables rapid replacement by simply opening the cover with one touch. This process requires no tools and can be done even while the unit is connected to piping.

A built-in lock mechanism ensures that components remain secure and do not scatter if they become loose during positive pressure operation.

Featuring a transparent case made from special clear nylon or polycarbonate, users can easily perform visual inspections to detect any element contamination.

Filtration options include 5 μm or 10 μm elements, with the standard 10 μm element achieving an efficient filtration rate of 95%.

The compact and lightweight design is realized through molded resin construction, with the ZFC100 series models weighing only 11.5 grams.

Models with the B-suffix come with an included mounting bracket, ensuring secure installation in various settings.

A broad port range accommodates tubing sizes from ø4 to ø12 mm metric tubing as well as ø5/32″ to ø3/8″ inch tubing, providing versatile application options.

Flow rates range from 10 to 100 L/min (ANR), making this product suitable for small to medium vacuum circuit applications.

Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane, supporting a variety of industrial needs.

The product operates efficiently within a temperature range of 0 to 60°C, and is designed to avoid freezing under typical conditions.

Element differential pressure resistance varies by series, with 0.15 MPa for the ZFC10 and ZFC20 series, and 0.10 MPa for the ZFC05 series.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in safeguarding vacuum systems by preventing dust and particles from entering the vacuum circuit. This protection helps avoid potential damage to ejectors or pumps, ensuring the longevity and efficiency of the equipment.

In pick-and-place systems, filtration is essential on robotic hands and material handling suction lines. This filtration ensures that contaminants do not interfere with the precision and reliability of robotic operations.

Semiconductor and electronics manufacturing benefit significantly from vacuum circuit protection. Applications such as chip picking, optical lens handling, and precision assembly require clean vacuum environments to maintain high-quality production standards.

Within automotive assembly, vacuum vacuum adsorption is used for transfer and retention of body panels and various components. Effective vacuum protection and filtration are vital to maintain smooth handling and assembly processes.

The food and medical equipment industries rely on vacuum filtration during packaging, processing, and medical device assembly. Ensuring contamination-free vacuum circuits is critical to meet hygiene and safety requirements.

Printing machinery utilizes vacuum hold-down and transfer filtration to maintain accurate and consistent printing quality. Proper vacuum circuit protection helps prevent system failures and downtime.

Automatic transfer equipment incorporates filtration to protect vacuum generators and valves within automated production lines. This protection is key to sustaining uninterrupted and efficient operation.

Lastly, combined vacuum and blow-off circuits employ a single filter capable of handling both vacuum adsorption and positive-pressure release. This dual-function filtration simplifies system design while maintaining effective protection.

Support and Services:

Thank you for choosing our Vacuum Suction Cup product. To ensure optimal performance and longevity, please follow the guidelines below for technical support and services.

Installation: Before installation, inspect the suction cup for any visible damage or debris. Clean the surface where the suction cup will be applied to ensure it is smooth, dry, and free of dust or grease. Proper installation is crucial for effective suction and secure holding.

Usage: Avoid exposing the suction cup to extreme temperatures or harsh chemicals as these can degrade the material and reduce suction power. Use the suction cup within the specified load capacity to prevent damage or failure.

Maintenance: Regularly clean the suction cup with mild soap and water to remove dirt and oils that can impair suction. Inspect the suction cup periodically for signs of wear or damage, and replace it if necessary to maintain safety and effectiveness.

Troubleshooting: If the suction cup fails to hold, check for surface cleanliness, ensure the surface is non-porous and smooth, and verify that the suction cup is not damaged or deformed. Reapply the suction cup by pressing firmly to remove air bubbles.

Warranty and Repair: Our Vacuum Suction Cup comes with a limited warranty against manufacturing defects. Please refer to the warranty terms for detailed information. For repair or replacement services, ensure the product is handled according to the warranty guidelines.

For further assistance, please consult the user manual or visit our support website for FAQs and detailed instructions.

Packing and Shipping:

Product Packaging: Each Vacuum Suction Cup is carefully packaged in a sturdy, protective box to prevent damage during transit. The packaging includes a clear plastic cover to showcase the product, along with an instruction manual for easy installation and use. All components are securely placed to avoid movement and ensure they arrive in perfect condition.

Shipping: We offer reliable shipping options with tracking available for all orders. Vacuum Suction Cups are shipped in durable outer cartons with adequate cushioning materials to protect against shocks and impacts. Orders are processed promptly and dispatched within 1-2 business days. Expedited shipping options are available for urgent deliveries.