SMC ZFC100‑04 ZFC Series Compact In‑Line Air Suction Filter 10μm Filtration Replaceable Filter Element One Touch Fitting Protect Vacuum Generator And Pneumatic Automation Circuit

Product Description:

The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust, particles, and contaminants that may disrupt the operation of pneumatic vacuum circuits. These filters are installed directly within the suction line, positioned between the vacuum generator and the suction cup, effectively preventing debris from entering vacuum pumps, ejectors, and valves. By doing so, they help to extend the lifespan of vital vacuum components.

One of the standout features of the ZFC series is its dual-pressure capability. A single filter unit can handle both vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This versatility makes the ZFC series ideal for use in combined vacuum-and-blow-off circuits without the need for separate filter units. Additionally, the one-touch fittings allow for quick and tool-free connection and disconnection of tubes. The cartridge-type filter element is easily replaceable by simply opening the cover with one touch, even while the filter remains connected to the piping system.

The ZFC series supports a range of port sizes, from ø4 mm to ø12 mm in metric units, and ø5/32″ to ø3/8″ in inch units. Recommended flow rates under vacuum conditions vary from 10 L/min to 100 L/min (ANR). Filtration options include 5 μm or 10 μm elements, with the standard 10 μm version providing a filtration efficiency of 95%. The transparent filter case is made of special clear nylon, with polycarbonate available as the standard material in some variants, enabling easy visual inspection of the filter element’s contamination status.

For enhanced installation security, models designated with a B-suffix come equipped with a mounting bracket. This bracket facilitates reliable attachment to panels or machines, ensuring the filter remains firmly in place during operation.

Features:

This unit offers compatibility with both dual positive and vacuum pressures, efficiently handling vacuum levels down to −100 kPa and positive pressures up to 1.0 MPa. Such versatility ensures reliable performance across a wide range of applications.

Featuring one-touch fittings, the device allows for quick and tool-free tube connection and disconnection, greatly simplifying installation and maintenance procedures. This user-friendly design minimizes downtime and enhances operational convenience.

The cartridge-type element can be replaced swiftly by simply opening the cover with one touch, without the need for any tools. Remarkably, this replacement process can be performed even when the unit remains connected to the piping system, increasing efficiency.

A built-in lock mechanism safeguards against components scattering if loosened during positive pressure operation, thereby enhancing safety and preventing potential damage or loss of parts.

The transparent case, made from special clear nylon or polycarbonate, permits visual inspection of the element's contamination status. This feature facilitates timely maintenance and ensures the device continues to operate optimally.

Filtration options include either 5 μm or 10 μm elements, with the 10 μm standard element achieving an impressive 95% filtration efficiency. This ensures clean and contaminant-free operation in various environments.

Constructed from molded resin, the unit is both compact and lightweight, with the ZFC100 series models weighing only 11.5 grams. This contributes to ease of handling and integration into existing systems without adding significant bulk.

For secure mounting, B-type models come equipped with a B-suffix bracket included, enabling stable and reliable installation in diverse setups.

The product supports a broad range of port sizes, accommodating metric tubing from ø4 to ø12 mm as well as inch tubing from ø5/32″ to ø3/8″. This adaptability makes it suitable for numerous tubing configurations.

With flow rates spanning from 10 to 100 liters per minute (ANR), it is ideal for small to medium vacuum circuits. This range provides flexibility for various operational requirements.

The unit is compatible with a variety of tubing materials including nylon, soft nylon, polyurethane, and soft polyurethane, allowing integration into systems with different tubing specifications.

It is designed to operate within a temperature range of 0 to 60°C, ensuring functionality without risk of freezing under typical working conditions.

Regarding element differential pressure resistance, the ZFC10 and ZFC20 series can withstand up to 0.15 MPa, while the ZFC05 series is rated for 0.10 MPa. This ensures durability and dependable performance under pressure variations.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum circuit. This protection helps avoid potential damage to ejectors or pumps, ensuring the longevity and reliability of the system.

In pick-and-place systems, filtration is applied on robotic hands and suction lines used for material handling. This filtration ensures clean operation and maintains the efficiency of the handling process.

The semiconductor and electronics manufacturing industries utilize vacuum filtration to protect vacuum circuits during operations such as chip picking, optical lens handling, and precision assembly. This protection is essential to maintain the high standards required in these fields.

Automotive assembly benefits from vacuum adsorption transfer and retention techniques, which are used in handling body panels and various components. Filtration ensures these vacuum processes operate smoothly and without contamination.

In food and medical equipment production, vacuum filtration is vital during packaging, processing, and medical device assembly stages. It helps maintain hygienic conditions while protecting vacuum systems from contaminants.

Printing machinery utilizes vacuum filtration for hold-down and transfer functions, providing clean and reliable vacuum operation essential for high-quality printing.

Automatic transfer equipment employs vacuum generators and valves protected by filtration systems. This precaution safeguards automated production lines, ensuring consistent performance.

For systems incorporating both vacuum and blow-off functions, a single filter can efficiently manage both vacuum adsorption and positive-pressure release. This combined filtration simplifies maintenance and improves system effectiveness.

Support and Services:

Our Vacuum Suction Cup is designed for reliable and efficient handling in various industrial applications. For optimal performance, ensure that the surface is clean and smooth before use. Avoid using the suction cup on porous or uneven surfaces, as this may reduce its effectiveness.

To maintain the longevity of the Vacuum Suction Cup, regularly inspect it for wear and tear, and replace it if any cracks or deformities are observed. Clean the suction cup with mild soap and water, and avoid using harsh chemicals that could degrade the material.

If you experience any issues with suction power, check for leaks in the vacuum system and ensure that the suction cup is properly aligned and securely attached. Proper storage in a cool, dry place away from direct sunlight will prevent material deterioration.

For technical assistance, troubleshooting tips, or spare parts, please refer to the product manual or our online support resources. We are committed to providing excellent service to ensure your Vacuum Suction Cup operates at peak efficiency.

Packing and Shipping:

Product Packaging: The Vacuum Suction Cup is securely packaged in a sturdy, eco-friendly box designed to protect the product during transit. Inside, the suction cup is wrapped in bubble wrap to prevent any scratches or damage. Each package includes the vacuum suction cup, an instruction manual, and a warranty card. The packaging is compact and lightweight, making it easy to handle and store.

Shipping Information: We offer reliable shipping options worldwide. All orders are processed within 1-2 business days. The Vacuum Suction Cup is shipped via trusted carriers with tracking information provided for every order. Standard shipping typically takes 5-7 business days, while expedited options are available for faster delivery. We ensure that your product arrives safely and on time.