SMC ZFC200‑10 High Flow Inline Suction Filter Light‑Weight Body Guard Against Debris Damage To Solenoid Valves And Robot Suction Cup Material Handling Equipment

Product Description:

The ZFC series consists of compact in-line air suction filters that are specifically designed to safeguard vacuum equipment from dust, particles, and other contaminants. These impurities can cause operational issues within pneumatic vacuum circuits if not properly filtered. By being installed directly in the suction line between the vacuum generator and the suction cup, the ZFC filters effectively prevent debris from entering vital components such as vacuum pumps, ejectors, and valves, thereby enhancing their service life.

One of the standout features of the ZFC series is its dual-pressure functionality. Each unit is capable of handling vacuum pressures as low as −100 kPa as well as positive pressures up to 1.0 MPa. This makes the filters highly versatile, suitable for applications that involve combined vacuum and blow-off circuits without the need for separate filter units. The design also includes one-touch fittings which allow for quick and tool-free connection and disconnection of tubes. Additionally, the cartridge-type filter element can be easily replaced by simply opening the cover with one touch, even while the filter remains connected to the piping.

The ZFC series offers a variety of port sizes ranging from ø4 mm to ø12 mm for metric options, and ø5/32″ to ø3/8″ for inch-based measurements. Recommended flow rates span from 10 L/min to 100 L/min (ANR) under vacuum conditions. Filtration options are available at 5 μm or 10 μm, with the standard 10 μm filter element delivering a filtration efficiency of 95%. The transparent casing is crafted from a special clear nylon material, with certain variants featuring polycarbonate as the standard material, allowing users to visually inspect the element for signs of contamination. Moreover, B-suffix models come equipped with a mounting bracket for secure installation on panels or machinery.

Features:

This product offers dual compatibility with both positive and vacuum pressure environments. It can handle vacuum pressures down to −100 kPa as well as positive pressures up to 1.0 MPa within a single unit.

Equipped with one-touch fittings, it allows for fast, tool-free connection and disconnection of tubes, making installation and maintenance simple and efficient.

The cartridge-type element can be quickly replaced by simply opening the cover with one touch. This process requires no tools and can be performed while the unit remains connected to the piping system.

A secure lock mechanism is integrated to prevent components from scattering if loosened during operation under positive pressure, enhancing safety and reliability.

Featuring a transparent case made from special clear nylon or polycarbonate, the unit enables easy visual inspection for element contamination without disassembly.

Filtration options include 5 μm and 10 μm elements, with the standard 10 μm element delivering a filtration efficiency of 95%, ensuring effective particle removal.

Designed to be compact and lightweight, the unit utilizes molded resin construction. For example, the ZFC100 series weighs only 11.5 grams, making it convenient for various applications.

Models with the B suffix come with a mounting bracket included, providing secure and stable installation.

The product supports a broad range of port sizes, accommodating metric tubing from ø4 to ø12 mm as well as inch tubing from ø5/32″ to ø3/8″.

Flow rates are suitable for small to medium vacuum circuits, ranging from 10 to 100 liters per minute (ANR).

Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane, offering flexibility depending on application needs.

The operating temperature range is from 0 to 60°C, ensuring the unit functions effectively without risk of freezing.

The element's differential pressure resistance varies by series: 0.15 MPa for the ZFC10 and ZFC20 series, and 0.10 MPa for the ZFC05 series, maintaining durability under pressure.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum circuit. This protection is essential to avoid damage to sensitive components such as ejectors or pumps, ensuring the longevity and reliable operation of the vacuum system.

In pick-and-place systems, filtration is applied specifically on robotic hands and material handling suction lines. This filtration helps maintain clean vacuum pathways, which is vital for precise and efficient handling of components in automated processes.

The semiconductor and electronics manufacturing sectors benefit significantly from vacuum circuit protection. It is used during chip picking, optical lens handling, and precision assembly tasks to protect delicate parts and maintain high levels of cleanliness and performance.

Automotive assembly processes utilize vacuum adsorption for the transfer and retention of body panels and other components. Effective vacuum filtration ensures smooth handling and assembly operations, enhancing overall productivity and quality.

In the food and medical equipment industries, vacuum filtration is critical during packaging, processing, and the assembly of medical devices. This filtration helps safeguard product quality and compliance with hygiene standards by preventing contamination in the vacuum circuits.

Printing machinery also relies on vacuum hold-down and transfer filtration to maintain consistent printing quality. Protecting the vacuum system from particles ensures uninterrupted operation and precise material handling.

Automatic transfer equipment benefits from vacuum filtration by protecting vacuum generators and valves within automated production lines. This protection contributes to the smooth and reliable functioning of the equipment.

For systems combining vacuum and blow-off circuits, a single filter is capable of handling both vacuum adsorption and positive-pressure release. This integration simplifies maintenance and improves the efficiency of the filtration process in complex vacuum systems.

Support and Services:

Product Technical Support and Services for Vacuum Suction Cup

Our Vacuum Suction Cups are designed for reliable and efficient handling in various industrial applications. To ensure optimal performance and longevity, please follow the guidelines below.

Installation and Usage:

Before installation, inspect the suction cup for any damage or contamination. Clean the surface where the suction cup will be applied to remove dust, oil, or debris. Ensure that the surface is smooth, non-porous, and compatible with the suction cup material.

Mount the suction cup securely onto the vacuum system, ensuring airtight connections to prevent leaks. Avoid excessive force during installation to prevent deformation.

Maintenance:

Regularly check the suction cup for wear, cracks, or loss of elasticity. Clean the cup with mild soap and water; avoid harsh chemicals that may degrade the material. Replace the suction cup if any damage or performance degradation is observed.

Troubleshooting:

If the suction cup fails to hold, verify that the vacuum pressure is adequate and that there are no leaks in the system. Check the contact surface for cleanliness and suitability. Ensure the suction cup is properly aligned and not worn out.

Technical Assistance:

For further assistance regarding product specifications, custom applications, or troubleshooting, please refer to the product manual or visit our website for detailed resources and FAQs.

We are committed to providing quality support to help you maximize the efficiency of your Vacuum Suction Cup systems.

Packing and Shipping:

Product Packaging: Each vacuum suction cup is carefully packed in a sturdy, eco-friendly box to ensure protection during transit. The packaging includes a protective foam insert to prevent any damage or deformation. Clear instructions for use and maintenance are included inside the package to provide a seamless user experience.

Shipping: We offer reliable shipping options worldwide with tracking available for all orders. The vacuum suction cups are shipped via standard or expedited delivery services, ensuring timely arrival. All shipments are securely packed to avoid any damage during handling and transportation.