SMC ZFC300‑12 ZFC Series Mini Negative Pressure Filter Straight‑Through Port Layout Space Saving Mounting Option For Packaging Machinery Pneumatic Auxiliary Vacuum Pipeline Application

Product Description:

The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust, particles, and other contaminants. These unwanted materials can cause operational issues within pneumatic vacuum circuits. The filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup. This placement effectively prevents debris from entering crucial components such as vacuum pumps, ejectors, and valves, thereby enhancing their durability and extending their operational life.

One of the standout features of the ZFC series is its ability to operate under dual pressure conditions. Each filter unit can manage vacuum pressures as low as −100 kPa as well as positive pressures up to 1.0 MPa. This versatile functionality makes the ZFC series ideal for circuits that combine vacuum and blow-off functions, eliminating the need for separate filter units. Additionally, the filters are equipped with one-touch fittings that allow for quick and tool-free connection and disconnection of tubes. The cartridge-type filter element can be replaced simply by opening the cover with one touch, even while the filter remains attached to the piping system.

The series is available in a range of port sizes, from ø4 mm to ø12 mm in metric measurements, and from ø5/32″ to ø3/8″ in inch sizes. Recommended flow rates under vacuum conditions vary between 10 L/min and 100 L/min (ANR). Users can choose between filtration options of 5 μm or 10 μm, with the standard 10 μm element providing an impressive 95% filtration efficiency. The filter’s transparent casing is constructed from special clear nylon, while some variants come with a polycarbonate case as standard. This transparency allows for easy visual inspection of the filter element to monitor contamination. Additionally, models with a B suffix feature a mounting bracket for secure attachment to panels or machines.

Features:

This unit is designed to handle a wide range of pressures, from a vacuum of −100 kPa to a positive pressure of up to 1.0 MPa, making it versatile for various applications.

Equipped with one-touch fittings, the unit allows for fast, tool-free tube connection and disconnection. This feature greatly simplifies both installation and maintenance processes.

The cartridge-type element can be replaced quickly by simply opening the cover with one touch. No tools are required for this operation, and it can be done even while the unit remains connected to piping.

A lock mechanism is incorporated to prevent components from scattering when loosened during positive pressure operation, ensuring safety and component retention.

The case is made from a special clear nylon or polycarbonate, allowing users to visually inspect the element for contamination without disassembly.

Filters are available in either 5 μm or 10 μm grades. The standard 10 μm element achieves a filtration efficiency of 95%, effectively removing contaminants.

Constructed from molded resin, the unit is both compact and lightweight. For instance, the ZFC100 series weighs only 11.5 grams, contributing to ease of handling and installation.

Models with the B-type suffix come with a mounting bracket, providing secure installation options for various setups.

The product accommodates a broad port range, covering metric tubing sizes from ø4 to ø12 mm and inch tubing sizes from ø5/32″ to ø3/8″.

Capable of handling flow rates from 10 to 100 L/min (ANR), the unit is well-suited for small to medium vacuum circuits.

It supports tubing made from nylon, soft nylon, polyurethane, and soft polyurethane, ensuring flexibility in material selection.

The unit operates effectively within a temperature range of 0 to 60°C, with no risk of freezing.

The differential pressure resistance of the element is 0.15 MPa for the ZFC10 and ZFC20 series, and 0.10 MPa for the ZFC05 series, ensuring reliable performance under various pressure conditions.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in safeguarding vacuum circuits by preventing dust and particles from entering. This protection helps avoid potential damage to ejectors or pumps, ensuring the longevity and efficiency of the system.

In pick-and-place systems, filtration is essential on robotic hands and material handling suction lines. This filtration maintains the cleanliness and reliability of the suction components, allowing precise and consistent operation.

The semiconductor and electronics manufacturing industries rely heavily on vacuum circuit protection during sensitive processes such as chip picking, optical lens handling, and precision assembly. Effective filtration safeguards these delicate operations from contamination-related issues.

Automotive assembly utilizes vacuum adsorption for transferring and retaining body panels and various components. Proper vacuum filtration ensures secure handling and prevents disruptions in the assembly line caused by particulate contamination.

Within the food and medical equipment sectors, vacuum filtration is integral to packaging, processing, and assembling medical devices. Maintaining a clean vacuum environment supports hygiene standards and device integrity.

Printing machinery benefits from vacuum hold-down and transfer filtration systems, which help maintain the positioning of materials during printing processes. This filtration ensures operational consistency and quality output.

Automatic transfer equipment depends on protecting vacuum generators and valves within automated production lines. Filtration here preserves system function and helps minimize downtime due to vacuum system failures.

For combined vacuum and blow-off circuits, a single filter is employed to manage both vacuum adsorption and positive-pressure release. This dual-function filtration simplifies system design while effectively maintaining vacuum circuit cleanliness.

Support and Services:

Product Technical Support and Services for Vacuum Suction Cup

Our Vacuum Suction Cups are designed to provide reliable and efficient performance for a variety of applications. To ensure optimal use, please follow the guidelines below and contact our support team for any technical assistance.

Installation and Usage:

1. Before installation, ensure that the surface is clean, dry, and free from any debris or oil to guarantee maximum suction power.

2. Press the suction cup firmly against the surface to create a vacuum seal. Avoid placing the suction cup on porous or uneven surfaces.

3. For best results, regularly check the suction cup for any signs of wear or damage and replace if necessary.

Maintenance:

1. Clean the suction cup regularly with mild soap and water to maintain its gripping strength.

2. Avoid exposure to extreme temperatures or harsh chemicals that may degrade the material.

3. Store the suction cups in a cool, dry place when not in use.

Troubleshooting:

If you experience a loss of suction or reduced performance:

- Check that the surface is compatible and properly prepared.

- Inspect the suction cup for cracks, tears, or deformation.

- Clean the suction cup and the surface thoroughly.

- Reapply the suction cup following the installation instructions.

Technical Support:

For further assistance, product information, or replacement parts, please refer to the product manual or our online resources. Our technical support team is dedicated to helping you maximize the performance and longevity of your Vacuum Suction Cup.

Thank you for choosing our product. We are committed to providing you with the highest quality support and services.

Packing and Shipping:

Product Packaging: Each Vacuum Suction Cup is carefully packed in a durable, eco-friendly box designed to protect the product during transit. Inside the box, the suction cup is secured with protective foam inserts to prevent any damage or deformation. The packaging includes a user manual with clear instructions for safe and effective use.

Shipping: We offer reliable shipping options to ensure your Vacuum Suction Cup arrives promptly and in perfect condition. Orders are processed within 1-2 business days and shipped via trusted carriers with tracking information provided. We package all items securely to withstand handling and transit, and offer expedited shipping options for faster delivery upon request.