Product Description:
The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particles that may cause operational issues within pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup. By doing so, they effectively prevent debris from entering critical components such as vacuum pumps, ejectors, and valves, thereby extending the service life of these essential devices.
One of the standout features of the ZFC series is its dual-pressure functionality. A single filter unit is capable of handling vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This makes the ZFC filters ideal for applications involving combined vacuum and blow-off circuits without the need for separate filtering devices. Additionally, the filters are equipped with one-touch fittings that allow for quick, tool-free connection and disconnection of tubes. The cartridge-type filter element can be easily replaced by simply opening the cover with one touch, even while the filter remains connected to the piping system.
The ZFC series offers a range of port sizes, spanning from ø2 mm to ø12 mm in metric units, and from ø1/8″ to ø3/8″ in inch sizes. The recommended flow rates under vacuum conditions vary from 2 L/min to 100 L/min (ANR). Filtration options include 5 μm and 10 μm, with the standard filter element delivering a filtration efficiency of approximately 95%. The filter casing is constructed from special clear nylon, with some models featuring polycarbonate as a standard option, allowing users to visually inspect the filter element for contamination at a glance.
For applications requiring different tubing sizes on the inlet and outlet sides, the series offers differential-diameter configurations labeled X01 and X02. The X01 configuration features an inlet port smaller than the outlet port (for example, IN ø4 mm and OUT ø6 mm), whereas the X02 configuration provides an inlet port larger than the outlet port (such as IN ø8 mm and OUT ø6 mm). These options enable precise matching of the filter to existing piping layouts without the need for additional adapters. Furthermore, models designated with a B suffix include a mounting bracket, facilitating secure installation on panels or machinery.
Features:
This unit is designed for dual compatibility with both positive and vacuum pressures, capable of handling vacuum levels as low as −100 kPa and positive pressures up to 1.0 MPa. This versatility makes it suitable for a wide range of applications requiring precise pressure control.
Equipped with one-touch fittings, the device allows for quick and tool-free tube connection and disconnection, enhancing convenience and reducing setup time. The cartridge-type element can be easily replaced by simply opening the cover with one touch, eliminating the need for any tools.
A lock mechanism is incorporated to prevent components from being scattered when loosened during positive pressure operation, ensuring safety and maintaining system integrity. The transparent case, made from special clear nylon or polycarbonate, enables users to visually inspect the element for contamination without disassembly.
The filtration options include standard elements with either 5 μm or 10 μm filtration sizes, providing a filtration efficiency of 95%. The compact and lightweight molded resin construction results in the ZFC050 series weighing only between 4.3 and 4.9 grams, making it easy to handle and install.
Models with the B-suffix include a mounting bracket, facilitating straightforward installation. Additionally, the differential-diameter X01 and X02 options allow the IN and OUT tubing sizes to differ, enabling compatibility with existing piping systems without the need for additional adapters.
This product supports a broad range of port sizes, covering metric tubing from ø2 to ø12 mm as well as inch tubing sizes from ø1/8″ to ø3/8″. It offers flow rates ranging from 2 to 100 L/min (ANR), making it suitable for applications involving micro to medium vacuum circuits.
Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane, providing flexibility in material selection based on usage requirements. The operating temperature range spans from 0 to 60°C, with no risk of freezing, thus maintaining reliable performance in typical working environments.
The unit boasts a proof pressure of 1.5 MPa, ensuring a generous safety margin to accommodate pressure surges and enhance overall durability.
Technical Parameters:
| Case Material |
Special Clear Nylon |
| Proof Pressure |
1.5 MPa (at 20°C) |
| Series |
ZFC |
| Operating Temperature |
0 To 60°C (no Freezing) |
| Bracket |
Included On B-suffix Models |
| Connection Type |
One-touch Fittings |
| Filtration |
5 μm Or 10 μm |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
Applications:
Vacuum suction cup protection plays a crucial role in maintaining the integrity of vacuum systems by preventing dust and particles from entering the vacuum circuit. This safeguards ejectors and pumps from potential damage, ensuring reliable operation and extended equipment life.
In pick-and-place systems, filtration is essential on the robotic hands and material handling suction lines. This filtration process helps maintain cleanliness and precision during handling tasks, enhancing the efficiency and accuracy of automated operations.
The semiconductor and electronics manufacturing industry relies on vacuum circuit protection during delicate procedures such as chip picking, optical lens handling, and precision assembly. Filtering out contaminants is vital to preserve product quality and avoid costly defects.
Automotive assembly utilizes vacuum adsorption techniques for transferring and retaining body panels and components. Effective vacuum filtration ensures consistent adhesion and handling, contributing to smooth production processes and high-quality vehicle assembly.
In the food and medical equipment sectors, vacuum filtration is applied in packaging, processing, and medical device assembly. These applications require the highest standards of cleanliness and reliability to meet stringent health and safety regulations.
Printing machinery benefits from vacuum hold-down and transfer filtration systems. By maintaining a clean vacuum environment, these systems ensure accurate paper or material positioning, leading to better print quality and reduced downtime.
Automatic transfer equipment depends on protected vacuum generators and valves within automated lines. Proper filtration prevents contamination-related malfunctions, supporting continuous and efficient automated manufacturing workflows.
For systems featuring differential-diameter piping layouts, X01 and X02 configurations are ideal. These designs accommodate varying inlet and outlet tube sizes without the need for adapters, thereby minimizing potential leak points and simplifying installation.
Customization:
SMC offers comprehensive product customization services for the Vacuum Suction Cup model ZFC050-03B, designed to meet your specific application needs. Our suction cup complete solutions feature a special clear nylon case material that ensures durability and reliability in various industrial environments.
With a connection type of one-touch fittings, these suction cups provide easy and secure installation, enhancing operational efficiency. The operating temperature range from 0 to 60°C (no freezing) makes them suitable for a wide range of vacuum applications without compromising performance.
Our vacuum accessories include element replacement options utilizing a cartridge type design, allowing for tool-free cover opening and hassle-free maintenance. Additionally, brackets are included on B-suffix models to facilitate convenient mounting and integration into your systems.
Choose SMC's suction cup complete product customization services to ensure you receive high-quality, reliable vacuum accessories tailored to your requirements, backed by our expertise and commitment to excellence.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Our Vacuum Suction Cups are designed to provide reliable and efficient gripping solutions for a variety of industrial applications. To ensure optimal performance and longevity, please follow the guidelines and support information provided below.
Installation and Use:
Ensure that the surface to which the suction cup is applied is clean, smooth, and free from dust, oil, or debris. Proper surface preparation is essential for achieving maximum suction force and preventing air leaks.
When installing the suction cup, apply firm and even pressure to create a secure vacuum seal. Avoid stretching or deforming the cup during installation, as this can reduce effectiveness and cause premature wear.
Maintenance:
Regularly inspect the suction cups for signs of wear, cracks, or hardening. Replace any damaged or worn cups immediately to maintain safety and performance standards.
Clean suction cups periodically using mild soap and water. Avoid harsh chemicals or solvents that may degrade the material.
Troubleshooting:
If the suction cup fails to hold properly, check the surface condition and ensure it is suitable for suction. Verify that the cup is not damaged or worn out. Confirm that the vacuum source is functioning correctly and that all connections are secure and leak-free.
Technical Support:
For additional assistance with product selection, installation guidance, or troubleshooting, please refer to the product manual or visit our support website. Our technical team is committed to providing the support you need to maximize the performance of your vacuum suction cups.
Thank you for choosing our Vacuum Suction Cup products. We are dedicated to helping you achieve optimal results in your applications.
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