Product Description:
The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particles that may cause operational issues in pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup, effectively preventing debris from entering vacuum pumps, ejectors, and valves. By doing so, they help to extend the service life of essential vacuum components.
One of the standout features of the ZFC series is its ability to operate under dual-pressure conditions. A single unit can handle vacuum pressures as low as −100 kPa as well as positive pressures up to 1.0 MPa. This versatility makes the filters ideal for circuits that combine vacuum and blow-off functions, eliminating the need for separate filter units. Additionally, the filters are equipped with one-touch fittings that allow for quick and tool-free tube connection and disconnection. The cartridge-type filter element can be easily replaced by opening the cover with a simple touch, even while the filter remains connected to the piping system.
The ZFC series accommodates port sizes ranging from ø2 mm to ø12 mm in metric measurements, and from ø1/8″ to ø3/8″ in inch measurements. The recommended flow rates under vacuum conditions vary between 2 L/min and 100 L/min (ANR). Filtration options include 5 μm and 10 μm, with the standard element providing 95% filtration efficiency. The transparent housing is made from special clear nylon, with some variants offering polycarbonate cases as a standard feature. This transparency allows for easy visual inspection of the filter element to monitor contamination levels.
For applications requiring different inlet and outlet tubing sizes, the ZFC series offers differential-diameter configurations labeled X01 and X02. The X01 configuration features a smaller inlet diameter compared to the outlet (for example, IN ø4 mm and OUT ø6 mm), while the X02 configuration has a larger inlet than the outlet (such as IN ø8 mm and OUT ø6 mm). This design flexibility enables the filters to integrate seamlessly with existing piping setups without the need for additional adapters. Models with the B suffix come with a mounting bracket, facilitating secure installation on panels or machines.
Features:
This unit is designed to handle both dual positive and vacuum pressures, accommodating vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This wide pressure compatibility makes it versatile for various applications.
Featuring one-touch fittings, the device allows for quick and tool-free connection and disconnection of tubing. This design enhances efficiency and convenience during installation or maintenance.
The cartridge-type element can be easily replaced by simply opening the cover with one touch, eliminating the need for any tools. This quick replacement feature minimizes downtime and simplifies maintenance procedures.
Equipped with a lock mechanism, the unit prevents components from scattering when loosened during operations under positive pressure, ensuring safety and preventing loss of parts.
The transparent case, made from special clear nylon or polycarbonate, enables visual inspection of the element’s contamination level. This allows for timely maintenance and ensures optimal performance.
Available with 5 μm or 10 μm filtration options, the standard element achieves a filtration efficiency of 95%, providing reliable air quality for your system.
Constructed from molded resin, the device is both compact and lightweight, with the ZFC050 series models weighing between 4.3 and 4.9 grams. This makes it ideal for applications where space and weight are concerns.
Models with a B-suffix include a mounting bracket, facilitating easy and secure installation.
The differential-diameter X01/X02 options allow for tubing sizes of the inlet and outlet to differ. This feature helps match existing piping without requiring adapters, simplifying setup.
Supporting a broad range of port sizes, the unit is compatible with metric tubing ranging from ø2 to ø12 mm as well as inch tubing from ø1/8″ to ø3/8″.
The product supports flow rates from 2 to 100 L/min (ANR), making it suitable for micro to medium vacuum circuits.
It is compatible with various tubing materials including nylon, soft nylon, polyurethane, and soft polyurethane, offering flexibility in system design.
Operating within a temperature range of 0 to 60°C, the unit is designed to function reliably without freezing issues.
With a proof pressure rating of 1.5 MPa, the device provides a safety margin to accommodate pressure surges, enhancing overall system safety.
Technical Parameters:
| Operating Temperature |
0 To 60°C (no Freezing) |
| Case Material |
Special Clear Nylon |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Connection Type |
One-touch Fittings |
| Filtration |
5 μm Or 10 μm |
| Proof Pressure |
1.5 MPa (at 20°C) |
| Bracket |
Included On B-suffix Models |
| Series |
ZFC |
Applications:
Vacuum suction cup protection plays a crucial role in preventing dust and other particles from entering the vacuum circuit, thereby safeguarding ejectors and pumps from potential damage. This filtration ensures the longevity and efficient operation of vacuum systems in various industrial applications.
In pick-and-place systems, filtration is applied on robotic hands and material handling suction lines. This prevents contamination and maintains the performance of robots involved in precise handling and placement tasks.
The semiconductor and electronics manufacturing industries rely heavily on vacuum circuit protection during chip picking, optical lens handling, and precision assembly. Proper filtration helps maintain cleanliness and prevents defects in these sensitive processes.
Within automotive assembly, vacuum technology is used extensively for adsorption, transfer, and retention of body panels and components. Effective filtration safeguards the vacuum systems integral to handling these parts.
The food and medical equipment sectors require strict hygiene standards. Vacuum filtration is utilized in packaging, processing, and medical device assembly to ensure contamination-free operations and the safety of end products.
Printing machinery benefits from vacuum hold-down and transfer filtration, which help maintain accurate positioning and movement of materials during the printing process.
Automatic transfer equipment also employs vacuum filtration to protect vacuum generators and valves within automated production lines, enhancing reliability and reducing maintenance needs.
For systems with differential-diameter piping layouts, X01 and X02 configurations are designed to accommodate inlet and outlet tubes of differing sizes. This approach eliminates the need for adapters, reducing potential leak points and improving overall system integrity.
Customization:
SMC offers customized Product Customization Services for the Vacuum Suction Cup model ZFC050-03B, a part of the reliable ZFC series. Manufactured in China, this suction cup complete is designed to operate efficiently within a temperature range of 0 to 60°C (no freezing), ensuring optimal performance in various industrial environments. The product features one-touch fittings for easy connection, enhancing the convenience and speed of installation. Customers can choose filtration options of 5 μm or 10 μm to suit specific application requirements. Additionally, B-suffix models come with an included bracket, providing extra support and stability. As part of our comprehensive vacuum accessories line, the ZFC050-03B suction cup complete delivers excellent durability and functionality to meet your vacuum system customization needs.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Our Vacuum Suction Cup is designed to provide reliable and efficient gripping for a variety of industrial and commercial applications. To ensure optimal performance and longevity of the product, please follow the guidelines below.
Installation and Usage:
Ensure that the surface where the suction cup will be applied is clean, smooth, and free from dust or grease. Proper surface preparation is critical for achieving maximum suction power. Avoid using the suction cup on porous or highly textured surfaces.
Before each use, inspect the suction cup for any signs of wear, cracks, or damage. Replace the suction cup immediately if any defects are found to prevent failure during operation.
Apply the suction cup by pressing firmly against the surface and activating the vacuum mechanism as per the product design. Ensure that the vacuum is maintained during the entire usage period to avoid accidental release.
Maintenance:
Regularly clean the suction cup with mild soap and water to remove dirt and residue. Avoid using harsh chemicals or abrasive materials that could degrade the silicone or rubber components.
Store the suction cup in a cool, dry place away from direct sunlight and extreme temperatures to prevent material deterioration.
Troubleshooting:
If the suction cup fails to hold properly, check for the following:
- Surface cleanliness and suitability
- Condition of the suction cup (no cracks or deformation)
- Proper activation of the vacuum mechanism
- Ambient temperature and humidity levels
If issues persist, refer to the detailed user manual or technical documentation provided with the product.
Warranty and Support:
The Vacuum Suction Cup comes with a limited warranty covering manufacturing defects. For warranty claims and further technical assistance, please consult the warranty documentation included with your purchase.
We are committed to providing excellent customer service and support to ensure your satisfaction with our product.
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