Product Description:
The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particulate matter that can disrupt the operation of pneumatic vacuum circuits. These filters are installed directly within the suction line, positioned between the vacuum generator and the suction cup. By intercepting debris, they help prevent contaminants from entering vacuum pumps, ejectors, and valves, thus enhancing the longevity of essential vacuum components.
One of the standout features of the ZFC series is its dual-pressure handling capability. A single filter unit can accommodate vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This versatility makes it an ideal choice for integrated vacuum-and-blow-off systems without the need for separate filter units. Additionally, the one-touch fittings facilitate quick and tool-free connection or disconnection of tubes. The cartridge-type filter element can be easily replaced by opening the cover with a single touch, even while the filter remains connected to the piping system.
The ZFC series supports a range of port sizes from ø2 mm to ø12 mm in metric measurements and from ø1/8″ to ø3/8″ in inch sizes. It is engineered to handle recommended flow rates between 2 L/min and 100 L/min (ANR) under vacuum conditions. The filters provide filtration at particle sizes of either 5 μm or 10 μm, with the standard element delivering 95% filtration efficiency. The casing of the filter is made from special clear nylon material (with some variants using polycarbonate as standard), which allows users to visually inspect the filter element for any signs of contamination.
For applications where the inlet and outlet tubing sizes differ, the ZFC series offers differential-diameter configurations labeled X01 and X02. The X01 model features an inlet side smaller than the outlet side (for example, IN ø4 mm and OUT ø6 mm), whereas the X02 model has an inlet side larger than the outlet side (such as IN ø8 mm and OUT ø6 mm). This design flexibility enables the filter to fit seamlessly into existing piping setups without requiring additional adapters. Moreover, models with the B suffix come equipped with a mounting bracket, allowing secure installation on panels or machines.
Features:
This unit offers dual compatibility with both positive and vacuum pressures, efficiently handling a vacuum as low as −100 kPa and a positive pressure up to 1.0 MPa.
Equipped with one-touch fittings, it allows for quick tube connection and disconnection without the need for any tools, enhancing ease of use and reducing setup time.
The cartridge-type element design enables rapid replacement simply by opening the cover with a single touch. This tool-free process simplifies maintenance and minimizes downtime.
A secure lock mechanism is integrated to prevent components from scattering when loosened during positive pressure operations, ensuring safety and reliability.
The transparent casing, made from special clear nylon or polycarbonate, permits visual inspection of the element’s contamination status, enabling timely maintenance.
Filtration options include elements with 5 μm or 10 μm ratings, each achieving a standard filtration efficiency of 95%, ensuring effective particle removal.
Designed to be compact and lightweight, the molded resin construction results in devices such as the ZFC050 series weighing only between 4.3 to 4.9 grams, making them easy to handle and install.
Models designated with the B-suffix come with a mounting bracket included, facilitating straightforward installation.
Differential-diameter options, labeled as X01 and X02, allow the inlet and outlet tubing sizes to differ. This flexibility helps match existing piping configurations without the need for adapters.
It supports a broad range of tubing sizes, covering metric tubing from ø2 to ø12 mm and inch tubing from ø1/8″ to ø3/8″, catering to various connection requirements.
With flow rates ranging from 2 to 100 L/min (ANR), the unit is suitable for applications spanning from micro to medium vacuum circuits.
Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane, providing versatility in tubing selection.
The operating temperature range extends from 0 to 60°C, ensuring reliable performance without the risk of freezing.
Additionally, the device is rated with a proof pressure of 1.5 MPa, offering a safety margin to withstand pressure surges effectively.
Technical Parameters:
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Filtration |
5 μm or 10 μm |
| Series |
ZFC |
| Operating Temperature |
0 to 60°C (no Freezing) |
| Bracket |
Included on B-suffix Models |
| Connection Type |
One-touch Fittings |
| Case Material |
Special Clear Nylon |
| Proof Pressure |
1.5 MPa (at 20°C) |
Applications:
Vacuum suction cup protection plays a crucial role in maintaining the integrity of vacuum systems by preventing dust and particles from entering the vacuum circuit. This helps to avoid damage to sensitive components such as ejectors and pumps, ensuring smooth and reliable operation.
In pick-and-place systems, filtration is essential on robotic hands and material handling suction lines. This filtration helps maintain optimal performance and extends the lifespan of the equipment by keeping contaminants out of the vacuum pathways.
The semiconductor and electronics manufacturing industries rely heavily on vacuum circuit protection during processes such as chip picking, optical lens handling, and precision assembly. Effective filtration safeguards these delicate operations from contamination and potential operational failures.
Automotive assembly lines utilize vacuum adsorption for transferring and holding body panels and components. Filtration within these vacuum systems ensures efficient handling and prevents contamination that could lead to defects or interruptions.
In food and medical equipment manufacturing, vacuum filtration is employed throughout packaging, processing, and medical device assembly. This ensures hygiene and protects both the products and the machinery from particulate contamination.
Printing machinery benefits from filtration in vacuum hold-down and transfer processes. This protection prevents debris from entering the vacuum circuits, contributing to precise and consistent printing quality.
Automatic transfer equipment incorporates vacuum filtration to protect vacuum generators and valves in automated production lines. This helps maintain continuous and trouble-free operation in complex manufacturing environments.
For systems featuring differential-diameter piping layouts, X01 and X02 configurations are designed to accommodate varying inlet and outlet tube sizes. These configurations eliminate the need for adapters, reducing potential leak points and enhancing the reliability of the vacuum system.
Customization:
SMC offers product customization services for the Vacuum Suction Cup model ZFC050-03B, originating from China. This suction cup complete is designed to operate efficiently within a temperature range of 0 to 60°C (no freezing), ensuring reliable performance in various environments.
The suction cup complete features a special clear nylon case material for enhanced durability and visibility. For ease of maintenance, the element replacement is cartridge type with a tool-free cover opening, allowing quick and convenient servicing. Brackets are included on B-suffix models to provide additional mounting options.
With a proof pressure of 1.5 MPa at 20°C, this suction cup complete ensures strong and secure suction performance. Trust SMC’s expertise to customize this product to meet your specific needs.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Thank you for choosing our Vacuum Suction Cup. To ensure optimal performance and longevity of the product, please refer to the following technical support and service guidelines.
Installation and Usage:
- Ensure the surface where the suction cup will be applied is clean, dry, and smooth for maximum holding strength.
- Press the suction cup firmly against the surface to remove any trapped air and create a strong vacuum seal.
- Avoid using the suction cup on porous, rough, or uneven surfaces as this may result in reduced suction power.
Maintenance:
- Regularly clean the suction cup with mild soap and water to remove dirt and debris that can weaken suction.
- Inspect the suction cup periodically for any signs of wear, cracks, or deformation, and replace if necessary.
Troubleshooting:
- If the suction cup does not adhere properly, clean both the cup and surface thoroughly before reapplying.
- Avoid exposure to extreme temperatures or direct sunlight for prolonged periods, which can degrade the material.
- For heavy loads, verify that the suction cup’s rated capacity is not exceeded to prevent failure.
Warranty and Service:
- Our Vacuum Suction Cup is covered by a limited warranty against manufacturing defects.
- For any issues not resolved through basic troubleshooting, please refer to the product documentation for further assistance.
We are committed to providing quality products and support to ensure your complete satisfaction.
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