Product Description:
The ZFC series consists of compact, in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particles that may cause operational issues within pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup. By preventing debris from entering components such as vacuum pumps, ejectors, and valves, they help to significantly extend the service life of essential vacuum system parts.
One of the standout features of the ZFC series is its ability to handle dual-pressure conditions. A single unit is capable of managing vacuum pressures down to −100 kPa as well as positive pressures up to 1.0 MPa. This versatility makes the filter ideal for circuits that combine vacuum and blow-off functions, eliminating the need for separate filter units for different pressure ranges. Additionally, the design includes one-touch fittings that allow for quick, tool-free connection and disconnection of tubing. The cartridge-type filter element can be easily replaced by opening the cover with a single touch, even while the filter remains connected to the piping system.
The ZFC series accommodates a variety of port sizes, ranging from ø2 mm to ø12 mm in metric measurements, and ø1/8″ to ø3/8″ in inch sizes. Recommended flow rates span from 2 L/min to 100 L/min (ANR) under vacuum conditions. Filtration options are provided at 5 μm or 10 μm, with the standard filter element delivering a filtration efficiency of 95%. The filter casing is transparent, made from special clear nylon, while some models feature polycarbonate as the standard material. This transparent design allows for easy visual inspection of the filter element's condition to check for contamination.
To accommodate varying piping requirements, the ZFC series offers differential-diameter configurations, designated as X01 and X02. These versions allow for differing sizes on the inlet and outlet tubing. The X01 model features an inlet size smaller than the outlet (for example, IN ø4 mm and OUT ø6 mm), whereas the X02 model has a larger inlet than outlet (for example, IN ø8 mm and OUT ø6 mm). This option enables precise matching to existing piping layouts without the need for additional adapters. Furthermore, the B-suffix models come equipped with a mounting bracket, facilitating secure installation on panels or machinery.
Features:
This unit is designed for dual positive and vacuum pressure compatibility, capable of operating under vacuum conditions as low as −100 kPa and positive pressures up to 1.0 MPa. It offers versatility for various pressure environments.
Featuring one-touch fittings, the device allows for quick and tool-free tube connection and disconnection, enhancing ease of use and saving time during installation or maintenance.
The cartridge-type element enables rapid replacement simply by opening the cover with one touch, with no tools required. This design minimizes downtime and simplifies upkeep.
Equipped with a lock mechanism, the unit prevents internal components from scattering if loosened during positive pressure operation, ensuring safety and maintaining system integrity.
The transparent case, made of special clear nylon or polycarbonate, allows for easy visual inspection of element contamination without disassembly, helping to maintain optimal performance.
The standard filter element provides filtration ratings of either 5 μm or 10 μm, achieving a filtration efficiency of 95% to ensure clean and reliable operation.
Constructed with molded resin, the unit is both compact and lightweight; the ZFC050 series models weigh only between 4.3 and 4.9 grams, making them easy to handle and integrate into various systems.
Models ending with a B suffix include a mounting bracket, allowing for straightforward installation and secure attachment.
The differential-diameter X01 and X02 options provide flexibility by allowing different tubing sizes for IN and OUT ports, enabling compatibility with existing piping setups without the need for adapters.
Covering a broad port range, the unit supports metric tubing sizes from ø2 to ø12 mm as well as inch-based tubing from ø1/8″ to ø3/8″, accommodating diverse application requirements.
With flow rates spanning from 2 to 100 L/min (ANR), it is suitable for use in micro to medium vacuum circuits, offering versatile applicability.
Compatible with various tubing materials including nylon, soft nylon, polyurethane, and soft polyurethane, the unit adapts well to different system specifications.
Designed to operate within temperatures ranging from 0 to 60°C without freezing, it ensures reliable performance under typical environmental conditions.
The proof pressure is rated at 1.5 MPa, providing a safety margin to handle pressure surges and enhance durability in demanding applications.
Technical Parameters:
| Series |
ZFC |
| Case Material |
Special Clear Nylon |
| Bracket |
Included On B-suffix Models |
| Proof Pressure |
1.5 MPa (at 20°C) |
| Filtration |
5 μm Or 10 μm |
| Connection Type |
One-touch Fittings |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Operating Temperature |
0 To 60°C (no Freezing) |
Applications:
Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum system. This helps to safeguard ejectors and pumps from potential damage, ensuring the longevity and reliability of the vacuum equipment.
In pick-and-place systems, filtration is applied to both robotic hands and material handling suction lines. This ensures that the vacuum lines remain free from contaminants, contributing to greater precision and efficiency in automated handling processes.
The semiconductor and electronics manufacturing industries rely heavily on vacuum circuit protection. This is essential for critical operations such as chip picking, handling optical lenses, and executing precise assembly tasks without interference from contaminants.
Automotive assembly processes benefit from vacuum adsorption techniques used for transferring and retaining body panels and various components. Proper vacuum filtration helps maintain system integrity during these demanding manufacturing operations.
In the food and medical equipment sectors, vacuum filtration is key to maintaining hygiene and safety during packaging, processing, and the assembly of medical devices. Clean vacuum circuits help uphold strict industry standards throughout production.
Printing machinery also employs vacuum hold-down and transfer filtration methods. These ensure stable operation and protect vacuum components during high-speed printing tasks.
Automatic transfer equipment in automated production lines is equipped with filtration systems that protect vacuum generators and valves. This minimizes downtime and extends the lifespan of essential system components.
Differential-diameter piping layouts are addressed by the X01 and X02 configurations. These setups are ideal for systems where the inlet and outlet tube sizes differ, as they eliminate the need for adapters and reduce potential leak points, improving overall system efficiency.
Customization:
SMC offers comprehensive product customization services for the ZFC050-03B Vacuum Suction Cup complete, ensuring it meets your specific application needs. Manufactured in China, this model from the ZFC series features advanced filtration options of 5 μm or 10 μm to maintain optimal performance and durability.
Our Vacuum Suction Cup complete is designed to operate efficiently within a temperature range of 0 to 60°C (no freezing), providing reliable suction power under various conditions. The one-touch fittings connection type allows for easy installation and maintenance, enhancing operational convenience.
With a proof pressure of 1.5 MPa at 20°C, the ZFC050-03B guarantees robust and secure suction performance. Trust SMC’s expertise to deliver a Suction cup complete solution tailored to your requirements, combining high-quality materials and precise engineering for superior results.
Support and Services:
Product Technical Support and Services
Our Vacuum Suction Cup is designed to provide reliable and efficient adhesion for a variety of applications. To ensure optimal performance, please follow the guidelines below:
Installation and Usage:
Before use, make sure the surface is clean, dry, and free of any dust or debris. Press the suction cup firmly against the surface to create a strong vacuum seal. Avoid using on porous or uneven surfaces as this may reduce suction effectiveness.
Maintenance:
Regularly clean the suction cup with mild soap and warm water to remove any dirt or residue. Avoid using harsh chemicals or abrasive materials which could damage the cup’s surface. Inspect the suction cup periodically for signs of wear or damage and replace if necessary to maintain optimal performance.
Troubleshooting:
If the suction cup fails to hold, ensure the surface is smooth and clean. Reapply by pressing firmly to expel air and create a vacuum. In case of persistent issues, check for any cracks or deformities in the cup that could compromise the seal.
Technical Support:
For further assistance with installation, usage, or troubleshooting, please refer to the product manual or visit our website for additional resources and FAQs.
We are committed to providing excellent support to ensure your satisfaction with our Vacuum Suction Cup product.
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