Product Description:
The ZFC series consists of compact in-line air suction filters specifically engineered to protect vacuum equipment from dust and particles that can disrupt operations in pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup, effectively preventing debris from entering vacuum pumps, ejectors, and valves. This protection helps to significantly extend the lifespan of vital vacuum components.
One of the standout features of the ZFC series is its dual-pressure handling capability. A single unit can accommodate vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This versatility makes the filters ideal for applications that combine vacuum and blow-off circuits, eliminating the need for separate filter units. Additionally, the one-touch fittings enable quick and tool-free connection and disconnection of tubes, while the cartridge-type filter element can be replaced easily by opening the cover with a simple touch, even when the filter remains connected to the piping system.
The range of port sizes available in the ZFC series spans from ø2 mm to ø12 mm in metric dimensions, and from ø1/8″ to ø3/8″ in inch sizes. Under vacuum conditions, the recommended flow rates vary between 2 L/min and 100 L/min (ANR). Filtration options include 5 μm or 10 μm elements, with the standard filter element delivering a filtration efficiency of 95%. The filter casing is transparent, crafted from special clear nylon—while some variants use polycarbonate as the standard material—allowing for easy visual inspection of the element to check for contamination.
For applications where inlet and outlet tubing sizes differ, the ZFC series offers differential-diameter configurations identified as X01 and X02. The X01 variant has a smaller inlet side compared to the outlet side (for example, IN ø4 mm and OUT ø6 mm), whereas the X02 variant features a larger inlet side than the outlet side (such as IN ø8 mm and OUT ø6 mm). This design flexibility ensures that the filter fits seamlessly into existing piping layouts without the need for additional adapters. Furthermore, models with the B suffix include a mounting bracket, allowing secure installation on panels or machinery.
Features:
This device is designed to handle both positive and vacuum pressures, accommodating a vacuum level of −100 kPa up to a positive pressure of 1.0 MPa within a single unit. This dual compatibility simplifies usage across various pressure conditions.
Featuring one-touch fittings, the unit enables quick and tool-free connection and disconnection of tubes. This design enhances convenience by reducing setup and maintenance time.
The cartridge-type element can be easily replaced by simply opening the cover with one touch, requiring no additional tools. This quick replacement feature improves operational efficiency and minimizes downtime.
A built-in lock mechanism ensures that internal components remain secure and prevents them from scattering when the unit is loosened during positive pressure operation.
The transparent case is made from specially selected clear nylon or polycarbonate, allowing users to visually inspect the element for contamination without disassembly.
Users can choose between 5 μm or 10 μm filtration options, with the standard element providing up to 95% filtration efficiency, ensuring effective particle removal.
Constructed from molded resin, this unit is both compact and lightweight, with the ZFC050 series models weighing only between 4.3 and 4.9 grams, making them easy to handle and install.
Models marked with the B suffix include a mounting bracket, which facilitates straightforward and secure installation in various setups.
The device offers differential-diameter options (X01/X02), allowing the IN and OUT tubing sizes to differ. This flexibility helps match existing piping systems without the need for additional adapters.
Covering a broad range of port sizes, it supports metric tubing from ø2 mm to ø12 mm as well as inch tubing from ø1/8″ to ø3/8″, accommodating a wide variety of tubing configurations.
With flow rates ranging from 2 to 100 liters per minute (ANR), this unit is suitable for applications spanning micro to medium vacuum circuits.
It is compatible with various tubing materials including nylon, soft nylon, polyurethane, and soft polyurethane, ensuring versatility for different system requirements.
The operating temperature range is from 0 to 60°C, preventing freezing and ensuring reliable performance under typical working conditions.
A proof pressure of 1.5 MPa provides a safety margin to protect the system against sudden pressure surges, contributing to overall durability and safety.
Technical Parameters:
| Proof Pressure |
1.5 MPa (at 20°C) |
| Operating Temperature |
0 to 60°C (no Freezing) |
| Case Material |
Special Clear Nylon |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Bracket |
Included On B-suffix Models |
| Connection Type |
One-touch Fittings |
| Series |
ZFC |
| Filtration |
5 μm Or 10 μm |
Applications:
Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum circuit. This helps to safeguard sensitive components such as ejectors and pumps from potential damage, ensuring the longevity and reliability of the system.
In pick-and-place systems, filtration is essential on the robotic hand and material handling suction lines. This filtration helps maintain clean vacuum pathways, improving operational efficiency and reducing the risk of contamination during material transfer.
The semiconductor and electronics manufacturing sectors benefit significantly from vacuum circuit protection. Applications such as chip picking, optical lens handling, and precision assembly require clean and stable vacuum conditions to maintain product quality and reduce equipment wear.
Automotive assembly processes utilize vacuum adsorption for transferring and holding body panels and components. Effective filtration ensures that these vacuum systems operate smoothly, preventing contamination that could disrupt assembly or damage parts.
In the food and medical equipment industries, vacuum filtration is applied extensively during packaging, processing, and the assembly of medical devices. Maintaining a contaminant-free vacuum environment is vital to comply with hygiene standards and product safety regulations.
Printing machinery relies on vacuum hold-down and transfer filtration to maintain precision and consistency. Clean vacuum circuits help avoid disruptions and defects caused by dust or particle infiltration.
Automatic transfer equipment also requires protection for vacuum generators and valves within automated production lines. Filtration safeguards these critical components, ensuring uninterrupted operation and minimizing downtime.
For systems employing differential-diameter piping layouts, X01 and X02 configurations are ideal. These configurations accommodate differing inlet and outlet tube sizes, eliminating the need for adapters and reducing potential leak points in the vacuum system.
Customization:
SMC offers product customization services for the ZFC050-03B Vacuum Suction Cup, part of the ZFC series. Manufactured in China, this suction cup complete is designed with a special clear nylon case material to ensure durability and transparency. It operates efficiently within a temperature range of 0 to 60°C (no freezing), making it suitable for various applications.
Our vacuum accessories include cartridge-type element replacements that allow tool-free cover opening, providing easy maintenance and extended product life. Additionally, bracket options are available and included on B-suffix models to enhance mounting flexibility. Trust SMC’s ZFC050-03B suction cup complete for reliable and customizable vacuum solutions tailored to your specific needs.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Thank you for choosing our Vacuum Suction Cup. To ensure optimal performance and longevity of the product, please follow the guidelines below.
Installation and Usage:
- Before use, ensure that the surface is clean, dry, and free from dust or oil to maintain a strong vacuum seal.
- Attach the suction cup firmly to the surface by pressing down and activating the vacuum mechanism as per the product instructions.
- Do not exceed the recommended weight capacity of the suction cup to prevent failure and potential damage.
Maintenance:
- Regularly clean the suction cup with mild soap and water to remove any dirt or residue.
- Inspect the suction cup for any signs of wear, cracks, or damage before each use.
- Store the suction cup in a cool, dry place away from direct sunlight to avoid material degradation.
Troubleshooting:
- If the suction cup does not adhere properly, check the surface condition and ensure it is smooth and non-porous.
- Reapply the suction mechanism and ensure no air is trapped underneath the cup.
- For persistent issues, consult the product manual for detailed troubleshooting steps.
Warranty and Service:
- Our Vacuum Suction Cup comes with a limited warranty covering manufacturing defects.
- For warranty claims or service inquiries, please refer to the warranty terms provided with the product.
We are committed to providing you with the highest quality products and support. For further assistance, please consult the user manual or visit our support resources.
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