Product Description:
The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particles that can cause operational issues in pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup, effectively preventing debris from entering crucial components like vacuum pumps, ejectors, and valves. This protection significantly extends the lifespan of these vital vacuum elements.
One of the standout features of the ZFC series is its dual-pressure capability. A single unit can manage vacuum pressure as low as −100 kPa and handle positive pressure up to 1.0 MPa. This versatility makes the filters ideal for use in combined vacuum-and-blow-off circuits without the need for separate filter units. Additionally, the one-touch fittings allow for quick and tool-free tube connections and disconnections. The cartridge-type filter element is user-friendly as well, allowing replacement by simply opening the cover with one touch—even when the filter remains connected to the piping.
The ZFC series supports a range of port sizes from ø2 mm to ø12 mm in metric measurements and from ø1/8″ to ø3/8″ in inch measurements. Recommended flow rates under vacuum conditions vary between 2 L/min and 100 L/min (ANR). Filtration options include 5 μm or 10 μm particle sizes, with the standard filter element providing a filtration efficiency of 95%. The transparent housing, made from special clear nylon (with some variants featuring polycarbonate as a standard), allows users to visually inspect the filter element for contamination without disassembly.
For applications requiring different tubing sizes on the inlet and outlet sides, differential-diameter configurations (X01 and X02) are available. The X01 model features a smaller IN side compared to the OUT side (for example, IN ø4 mm and OUT ø6 mm), while the X02 model has a larger IN side than the OUT side (such as IN ø8 mm and OUT ø6 mm). This flexibility enables precise matching of the filter to existing piping layouts without needing adapters. Furthermore, B-suffix models come equipped with a mounting bracket to facilitate secure installation on panels or machinery.
Features:
This unit features dual compatibility with both positive and vacuum pressures, efficiently handling vacuum levels down to −100 kPa and positive pressures up to 1.0 MPa. Such versatility makes it suitable for a wide range of applications.
Equipped with one-touch fittings, the unit allows for quick and tool-free connection and disconnection of tubes, streamlining installation and maintenance processes. Additionally, the cartridge-type element design permits rapid replacement by simply opening the cover with a single touch, eliminating the need for any tools.
A built-in lock mechanism ensures that components remain secure and prevents parts from scattering when loosened under positive pressure conditions. The transparent casing, made from special clear nylon or polycarbonate, offers easy visual inspection to monitor element contamination without disassembly.
Filtration efficiency is maintained with standard elements offering 5 μm or 10 μm filtration levels, achieving approximately 95% filtration performance. The compact and lightweight design uses molded resin construction, with models from the ZFC050 series weighing between just 4.3 and 4.9 grams.
Models with a B-suffix come with a mounting bracket included, simplifying setup. The differential-diameter X01 and X02 options allow IN and OUT tubing sizes to differ, accommodating existing piping configurations without requiring adapters.
The product supports a broad range of port sizes, covering metric tubings from ø2 to ø12 mm as well as inch tubings from ø1/8″ to ø3/8″. Flow rates range from 2 to 100 L/min (ANR), making it ideal for micro to medium vacuum circuit applications.
Compatible tubing materials include nylon, soft nylon, polyurethane, and soft polyurethane. Operating temperature is rated from 0 to 60°C to prevent freezing, and the proof pressure of 1.5 MPa ensures a safety margin to accommodate pressure surges effectively.
Technical Parameters:
| Operating Temperature |
0 To 60°C (no Freezing) |
| Bracket |
Included On B-suffix Models |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Series |
ZFC |
| Case Material |
Special Clear Nylon |
| Filtration |
5 μm Or 10 μm |
| Connection Type |
One-touch Fittings |
| Proof Pressure |
1.5 MPa (at 20°C) |
Applications:
Vacuum suction cup protection is essential for preventing dust and particles from entering the vacuum circuit. This safeguard helps to avoid damage to ejectors or pumps, ensuring the longevity and reliability of the vacuum systems.
In pick-and-place systems, filtration plays a crucial role on the robotic hands and material handling suction lines. This filtration ensures that the components being handled remain uncontaminated and the vacuum system operates efficiently.
The semiconductor and electronics manufacturing industries rely heavily on vacuum filtration to protect vacuum circuits during chip picking, optical lens handling, and precision assembly. These applications demand high levels of cleanliness and precision, making reliable vacuum protection indispensable.
Automotive assembly processes utilize vacuum adsorption for transferring and retaining body panels and various components. Filtration within these vacuum lines helps maintain the integrity of the handling equipment and prevents downtime caused by contamination-related malfunctions.
In food and medical equipment manufacturing, vacuum filtration is used extensively during packaging, processing, and the assembly of medical devices. Maintaining a contaminant-free vacuum system is critical to meet hygiene and safety standards in these sectors.
Printing machinery also benefits from vacuum hold-down and transfer filtration. These systems require consistent vacuum pressure and clean airflows to ensure accurate paper handling and print quality.
Automatic transfer equipment employs filtration to protect vacuum generators and valves within automated production lines. This protection reduces maintenance needs and improves overall system reliability.
For systems with differential-diameter piping layouts, X01 and X02 configuration options are available. These setups accommodate differing inlet and outlet tube sizes, eliminating the need for adapters and reducing potential leak points within the vacuum circuit.
Customization:
SMC offers product customization services for the Vacuum Suction Cup model ZFC050-03B, designed to meet diverse application needs. Manufactured in China, this suction cup complete features a special clear nylon case material that ensures durability and visibility during operation. The product supports a proof pressure of 1.5 MPa at 20°C, guaranteeing reliable performance under demanding conditions.
Our Vacuum Accessories include this suction cup complete with a cartridge-type element replacement system, enabling easy maintenance with tool-free cover opening. For added convenience, brackets are included on B-suffix models to facilitate secure installation. The vacuum suction cup operates efficiently within a temperature range of 0 to 60°C, provided there is no freezing, making it suitable for various industrial environments.
Choose SMC’s customized vacuum suction cup complete to enhance your vacuum system’s efficiency and reliability with precision-engineered components tailored to your specifications.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Our Vacuum Suction Cups are designed to provide reliable and efficient gripping solutions for various industrial applications. To ensure optimal performance and longevity of the product, please follow the guidelines below.
Installation and Usage: Before installation, inspect the suction cup for any damage or contamination. Clean the surface where the suction cup will be applied to ensure a secure seal. Use compatible vacuum systems and maintain appropriate vacuum levels as specified in the product manual.
Maintenance: Regularly inspect the suction cup for wear, cracks, or deformation. Clean the suction cup with mild soap and water; avoid using harsh chemicals that may degrade the material. Replace the suction cup immediately if any damage is detected to prevent failure during operation.
Troubleshooting: If the suction cup fails to hold or loses vacuum, check for leaks in the vacuum line, ensure the surface is clean and smooth, and verify that the vacuum pressure is within the recommended range. Re-seat the suction cup if necessary.
Technical Assistance: For detailed technical support, product specifications, or custom solutions, please refer to the product manual or visit our website for additional resources and documentation.
Warranty and Service: Our Vacuum Suction Cups come with a limited warranty against manufacturing defects. For warranty claims or service inquiries, please follow the procedures outlined in the warranty documentation provided with the product.
We are committed to providing high-quality products and support to ensure your satisfaction and success with our Vacuum Suction Cups.
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